Overview

In an era where lithium-ion batteries power everything from smartphones and laptops to electric vehicles and aircraft, the persistent risk of thermal runaway fires poses a profound challenge to safety, industry, and innovation. Revolutionizing Lithium-Ion Battery Safety examines this critical issue through rigorous scientific analysis and advances in research. Drawing on real-world incidents, regulatory responses, and laboratory findings, the book traces the evolution of battery technology, dissects the mechanisms behind catastrophic failures, and presents a practical, scalable solution: a temperature-sensitive dual-solvent electrolyte developed by researchers at The Chinese University of Hong Kong. This minimally invasive modification-achievable by swapping chemicals in existing production lines-demonstrates fire suppression in tests while preserving performance and cycle life, offering a viable path toward safer batteries without requiring wholesale manufacturing overhauls. The book progresses logically from foundational principles to future implications. Early chapters establish the historical development of lithium-ion systems and the physics of thermal runaway. Subsequent sections quantify risks across aviation, consumer devices, and commercial settings, supported by FAA data, insurance surveys, and high-profile case studies. The book then evaluates current mitigation approaches and their limitations before focusing on the breakthrough dual-solvent formulation-detailing its chemical behavior at room and elevated temperatures, validated test results (including nail-penetration trials showing temperature rises limited to just 3.5 °C), and independent expert assessments. The final chapters address manufacturing feasibility, cost projections, and the timeline to market, and conclude with implications for energy storage and emerging technologies.

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