Overview

Foreword Mechanical seals occupy a small footprint within the machinery they protect, yet their performance determines the reliability of entire process systems. From refineries and power plants to chemical reactors and water treatment facilities, the seal remains one of the most critical-and often misunderstood-components in modern industry. This handbook was developed to bridge the gap between traditional seal practice and the rapidly evolving technologies that now define reliability engineering. It provides engineers, technicians, and reliability professionals with a clear and modern reference that integrates decades of proven field experience with contemporary advances in materials, fluid dynamics, and digital monitoring. The chapters that follow reflect a balance between foundational understanding and forward-looking innovation. Readers will find both practical guidance-on installation, material selection, and troubleshooting-and an exploration of emerging frontiers such as additive manufacturing, condition-based monitoring, and predictive modeling through digital twins. Each section emphasizes neutrality, technical clarity, and alignment with international standards, making the content adaptable across industries and manufacturers. This book is not a catalog or brand manual. It is a compendium of engineering principles distilled for real-world application-written to support those responsible for keeping pumps running, emissions contained, and processes reliable. In doing so, it honors the original intent of earlier mechanical seal guides while advancing them into the era of smart reliability and sustainable operation. May this work serve as both a practical reference and an inspiration for continued innovation in the art and science of sealing. Steven Bullen Author and Editor Modern Mechanical Seal Handbook, 2025 Edition

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